Integration of multiple machines into a single functioning system:
simple, effective strategies for controller to controller or machine to machine communications for line or manufacturing cell integration.
simple, effective strategies for gathering alarm information from all of the machines of a process, packline, or manufacturing cell into a single location for operators and mechanics to view.
simple, effective strategies for recipes and job changes machine to machine for a process, packline, or manufacturing cell.
Legacy control system upgrades
PLC5 to ControlLogix or CompactLogix
SLC500 to ControlLogix or CompactLogix
PLC3 to ControlLogix or CompactLogix
error free controller software conversions
staged cutovers to minimize production downtime
re-use of IO hardware and wiring, with managed replacement of these components after the main controller and HMI conversion is complete, again with staged cutovers to minimize production downtime
legacy IO hardware upgrades
legacy HMI upgrades
legacy drives upgrades
legacy instrumentation upgrades
Specializing in process simulation so that controller and HMI software is fully tested "on the bench" before project startup, resulting in quicker project startups and projects that function reliably from day one.
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